Precision Intelligence Are The Trends In Mechanical Processing Manufacturing

In Recent Years, Cutting Processing Has Become High-Speed To Shorten Cutting Time Improve The Surface Accuracy Of Workpieces. In Order To Cooperate With High-Speed Processing Save A Lot Of Processing Time Cost, The Improvement Of Cutting Tools Has Become An Important Factor. Tungsten Carbide Cutting Tools Have A Higher Proportion In The Tool Market Due To Their High Wear Resistance Hardness. To Obtain The Best Benefits During Processing, Appropriate Surface Treatment Must Be Selected. Medium Heavy Load Molds Need To Use CVD High-Temperature Titanium Plating, Supplemented By Precision Vacuum Heat Treatment, To Achieve Acceptable Deformation. Then Precision Is A Manufacturing Direction Of Modern Machinery. The Precision Of The Parts Processing Combination Largely Determines The Performance Of The Components. Precision, Even Ultra-Precision, Plays An Increasingly Important Role In Modern Processing.

1. Definition Of Precision

Precision Machining Means That The Machining Accuracy Surface Quality Of The Parts Meet The Requirements Specified In The Drawings. The Machining Accuracy Of Precision Machining Is 10-0.1um, The Surface Roughness Ra Value Is 0.3-0.8um. As For Ultra-Precision Machining, Its Accuracy Is Even Smaller, Even Reaching The Size Of Atoms.

2. Factors Affecting Precision

There Are Always Certain Errors In The Parts We Manufacture. Errors Are Inevitable, The Purpose Of Precision Is To Reduce Errors As Much As Possible. So Do The Errors Come ?

1. There Will Definitely Be Errors In Size Shape When Drawing Drawings;

2. We Need Molds, Molds Will Certainly Produce Errors;

3. Errors Caused During Processing;

4. There Will Be Friction Loss When The Tool Is Cutting;

5. The Material Will Deform In Size When It Is At High Temperature;

6. Environmental Influences, Such As Errors Caused By Temperature, Light, Sound, Etc.

3. Methods To Improve Precision

What Are The Methods To Provide Precision?

1. Ensure The Precision Of Drawings.

In Modern Society, Most Cartographic Drawings Are Made Using Computers, Which Can Greatly Reduce The Errors Caused By Drawings.

2. The Processing Technology Can Be Improved.

3. Improving The Precision Of Processing Tools Can Greatly Improve The Precision Of Parts. Just Like The Difference Between An Optical Microscope An Electron Microscope, High-Precision Controlled Machine Tools Can Produce Higher-Precision Products.

4. Upgrade Processing Technology. For Example, Laser Light-Cutting Microscopes Interference Microscopes Can Be Used To Measure Surface Microscopic Roughness With Optical Methods, Ultrasonic Waves Can Be Used To Detect Cracks.

4. The Significance Of Precision

1. In The Long Run, The Growing Market Demand Application Requirements For Intelligent Equipment In The Fields Of Marine Equipment Manufacturing, Biomedical Equipment Manufacturing, Aerospace Equipment Manufacturing, Military Equipment Manufacturing, Etc. Will, To A Certain Extent, Directly Promote The Technological Precision, Quality Optimization, Standardization Of The Intelligent Equipment Industry.

2. With The Increase Of Labor Costs, The Labor Costs Have Increased Sharply. At Present, With Meager Profits, Enterprises Are In Urgent Need Of Seeking Efficient Production Methods To Reduce Costs "Raise" Profits. In The Future, With The Development Of Key Basic Parts, Components, Intelligent Special Equipment, Especially In The Field Of Precision Intelligent Instruments Test Equipment, For The Development Needs Of Industries Such As Petrochemicals, Biomedicine, Environmental Monitoring, Strictly Implementing The Precision, Automation, Intelligence Of The Production Process, Driving The Improvement Of The Overall Industrial Technology Level Will Become One Of The Fastest Most Correct Ways For Enterprises To Make Profits.