What Are The Benefits Of Parts Processed By Precision Five-Axis Machining Manufacturers?

When Talking About The Characteristics Of Five-Axis Machine Tools, Huiwen Has To Compare Them With Traditional Three-Axis Equipment. Three-Axis Processing Equipment Is More Common In Production, There Are Several Forms Such As Vertical, Horizontal Gantry. Common Processing Methods Include End Edge Processing Side Edge Processing Of End Mills. Profiling Of Ball-End Cutters, Etc. Based On Huiwen's More Than 10 Years Of Processing Experience, No Matter Which Form Method, There Is A Common Feature, That Is, The Direction Of The Tool Axis Remains Unchanged During The Processing Process, The Machine Tool Can Only Realize The Movement Of The Tool In The Spatial Rectangular Coordinate System Through Interpolation Of The Three Linear Axes Of X, Y, Z. Therefore, When Facing The Following Products, The Disadvantages Of Low Efficiency, Poor Surface Quality Even Inability To Process Of Three-Axis Machine Tools Are Exposed.

Compared With Three-Axis CNC Machining Equipment, Five-Axis CNC Machine Tools Have The Following Advantages:

1. Maintain The Best Cutting State Of The Tool Improve Cutting Conditions

In The Three-Axis Cutting Method, When The Cutting Tool Moves Toward The Top The Edge Of The Workpiece, The Cutting State Gradually Deteriorates. To Maintain The Best Cutting State Here, The Worktable Needs To Be Rotated. If We Want To Completely Process An Irregular Plane, The Precision Five-Axis Machining Manufacturer Must Rotate The Worktable In Different Directions Many Times. It Can Be Seen That The Five-Axis Machine Tool Can Also Avoid The Situation The Linear Speed Of The Center Point Of The Ball End Mill Is 0, Obtain Better Surface Quality.

2. Precision Five-Axis Machining Manufacturers Effectively Avoid Tool Interference

For Parts Such As Impellers, Blades Blisks Used In The Aerospace Field, Three-Axis Equipment Cannot Meet The Process Requirements Due To Interference. However, The Five-Axis Machine Tools Of Precision Five-Axis Processing Manufacturers Can Meet Them. At The Same Time, Five-Axis Machine Tools Can Also Use Shorter Tools For Processing, Improve System Rigidity, Reduce The Number Of Tools, Avoid The Generation Of Special Tools. For Our Precision Five-Axis Processing Manufacturer Boss, It Means That In Terms Of Tool Costs, Five-Axis Machine Tools Will Save You Money!

3. Reduce The Number Of Clamping Times Complete Five-Sided Processing In One Clamping

The Five-Axis Machining Center Can Also Reduce The Conversion Of Datums Improve Machining Accuracy. In The Actual Processing Of Precision Five-Axis Machining Manufacturers, Only One Clamping Is Required, The Machining Accuracy Is More Easily Guaranteed. At The Same Time,Due To The Shortening Of The Process Chain The Reduction Of The Number Of Equipment, The Number Of Fixtures, Workshop Floor Space Equipment Maintenance Costs Of The Five-Axis Machining Center Are Also Reduced. This Means That You Can Use Fewer Fixtures, Less Plant Area Maintenance Costs To Complete More Efficient Higher-Quality Processing!

4. Improve Processing Quality Efficiency

Five-Axis Machine Tools Can Use Side Cutting Of The Tool, Which Makes The Processing Efficiency Higher.

5. Shorten The Production Process Chain Simplify Production Management

The Complete Processing Of Five-Axis CNC Machine Tools Greatly Shortens The Production Process Chain Simplifies Production Management Planning. The More Complex The Workpiece, The More Obvious Its Advantages Over Traditional Production Methods With Dispersed Processes.

6. Shorten The New Product Development Cycle

For Companies In The Aerospace, Automotive Other Fields, Some New Product Parts Molding Molds Have Very Complex Shapes High Precision Requirements. Therefore, The Five-Axis CNC Machining Centers Of Precision Five-Axis Machining Manufacturers With High Flexibility, High Precision, High Integration Complete Processing Capabilities Can Well Solve The Accuracy Cycle Problems Of Complex Parts Processing In The Process Of New Product Research Development, Greatly Shorten The Research Development Cycle Improve The Success Rate Of New Products.

To Sum Up, As Stated By The Precision Five-Axis Machining Manufacturers, Five-Axis Machine Tools Have Too Many Advantages, But The Tool Posture Control, CNC System, CAM Programming Post-Processing Of Five-Axis Machine Tools Are Much More Complicated Than Those Of Three-Axis Machine Tools!