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How to customise a batch of precision robot parts in Shenzhen machine shop?

2021-10-28 09:42:24
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The Current Industry Is Increasingly Dedicated To A Single Buyer. This Means That A Certain Product Is Created For One Person. The Initial Product May Have Some Standard Basic Features, But It Is Still Customized For A Single Customer. This Is The Result Of An Overall Increase In The Development Of Manufacturing Technology, Which Has Brought About An Increase In Services.


Take Shoes, For Example. A Lot Of People Have Different Shoe Sizes For Their Left Right Feet. Consider The Fact That Modern Industry Can Make Shoes Specifically To Fit Your Feet. When We Mention Industry, Machine Shops Top The List When It Comes To Custom Machined Parts . They Are Places A Single Customer Can Have A Single Part Machined Specifically For Him. Of Course, The Price Of Such A Service Is Currently Quite High, But It Is Coming Down As New Methods Are Implemented. There May Come A Time When Every Product Will Be Customized For Every Customer.


1. What Are The Ways To Customize CNC Processed Products ?


Customers Can Obtain Customized Products In A Variety Of Ways:


Self-Development. For Example, The Customer Already Knows The Part He Needs, So He Can Create A Drawing Even A 3D Model Of It, Then Come To The Machine Shop Order It To Be Manufactured.


Machined parts


Collaborative Development. This Is A Great Way To Get Custom Designs Machined Parts When The Design Its Prospects Are Entirely Clear To The People . This Places Certain Demands On The Machine Shop, Such As The Design Department. The Customer The Department Interact Create The Custom Design Together.


Adaptive Customization. This Approach Makes The Job Of The Manufacturer Easier But Creates Many Limitations For The Customer. This Approach Involves Creating Base Parts That Can Be Modified Based On Customer Needs. By Using This Approach, Manufacturers Are Able To Produce A Large Number Of Products With A Certain Degree Of Customization Without Wasting Too Much Time On Re-Adjusting The Manufacturing Process.


Cosmetic Customization Involves Creating One Standard Product Many Different "Flavors." For Example, Different Colors. This Is The Simplest Way To Create Custom Parts For Mass Production, But It Only Provides A Rough Custom Part Capability.


2. Requirements For Shenzhen Machining Plant Mechanical Workshop


If A Machine Shop's Goal Is To Manufacture A Single Custom Part For A Customer, They Must Adjust Production In Some Way. First, Custom Machining Involves A Small Number Of Different Production Parts. This Means That The Manufacturer Will Have To Create A New Manufacturing Process Create A CNC Program Scratch For Each Part, Which Makes CNC Machining Services For New Products Easier.


Considering That There Are Thousands Of Part Types, Each With Its Own Requirements Regarding Material Geometry, Reducing Delivery Times Is The Main Most Difficult Task That Manufacturers Must Solve.


To Reduce The Time Needed To Find Materials, Manufacturers Must Offer Standard Inventory For The Widest Range Of Materials.


It Is Also Important For A Shop To Have As Many Different Machine Tools As Possible. Losing An Order Simply Because You Have Two Lathes No Grinder Is A Bad Strategy. The Same Can Be Said About Tools Cutters.


Manufacturers Must Be Prepared To Produce As Many Different Types Of Machined Parts As Possible, Including Both Plastic Metal (Steel Aluminum) Components. In Other Words, Be Prepared For Anything.


3. What Are Machined Parts?


Machined Parts Are Everywhere In Our Daily Life. You Can Understand The Concept Of A Part Simple Design, Machining, Finished Work To Every Surface Finish Using Various Tools In Precise Locations. Manufacturing These Custom Components Requires Appropriate Technology Extensive Experience Quickly Cost-Effectively.


4. CNC Machining Of Customized Parts In Shenzhen Machining Factories


Modern Small-Batch Production Is Very Different Mass Production. As The Demand For Customized Parts Increases, This Type Of Manufacturing Is Becoming More More Popular, So A Lot Of Research Development Is Aimed At Improving The Efficiency Of Flexible Manufacturing Systems.


CNC Machines Play A Major Role In The Flexibility Of Part Creation. Only 10-15 Years Ago, In Order To Manufacture Parts With Some Complex Surfaces, A Lot Of Additional Manufacturing Had To Be Done (I.E. Creating Patterns For The Machine Tool To Follow The Required Manual Labor), So Complex Parts Were Mostly Mass-Produced Produced Using Manual Labor, Which Was Long Expensive. Today, CNC Programs Replace All Of These Things. In Addition To This, Specialized Computer-Aided Manufacturing Systems Have Been Developed That Significantly Reduce The Time Required To Create Such Programs.


Huiwen Machine Factory


Modern Tooling Mechanisms Allow Manufacturers To Mount A Large Number Of Tools On A Lathe So That The Time Required To Change Tools During The Machining Process Is Minimized.


A Range Of Standardized Fixtures Jaws Have Been Developed To Meet Most Current Machining Needs. These Fixtures Usually Consist Of A Number Of Individual Elements That Can Be Assembled Together On The Table Of A Machine Tool To Hold The Part During The Machining Phase. Of Course, Their Accuracy Is Lower Than That Of Dedicated Fixtures, But Modern Measurement Systems Have Eliminated This Disadvantage.


Almost All Types Of Modern CNC Machine Tools Can Be Fitted With A Special Probe. This Probe Is Then Used To Measure The Actual Size Position Of The Stock After It Has Been Fixed, Completely Eliminating Positioning Errors. It Can Also Be Used To Measure The Actual Dimensions Of A Part At Certain Stages Of The Manufacturing Process To Ensure That If Any Errors Occur, They Are Discovered Corrected Early, With Minimal Time Loss.


5. Shenzhen Machining Factory Custom CNC Machining Metal Parts


In Addition To Precision Machining Methods, Large Metal Parts Are Often Machined Using 2-4 Axis Machining (Turning, Grinding, Milling) To Achieve Unparalleled Precision. With High-Tech CNC Cutting 4-Axis Machining, You Can Achieve A Smooth, Carefully Crafted Polish. Take A Look At The Precision Machined Metal Parts Below.


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