What is the difference between precision hardware processing sheet metal processing?

What Is The Difference Between Precision Metal Processing  Sheet Metal Processing ?

1. Introduction To Hardware Hardware Refers To The General Term For Five Metal Materials: Gold, Silver, Copper, Iron, Tin. Hardware Is The Mother Of Industry The Foundation Of National Defense. According To The Nature Use Of Hardware, It Should Be Divided Into Eight Categories: Steel Materials, Non-Ferrous Metal Materials, Mechanical Parts, Transmission Equipment, Auxiliary Tools, Work Tools, Construction Hardware, Household Hardware. Each Type Of Hardware Has Different Uses Effects, Can Be Selected In Detail According To Your Needs. Huiwen Zhizao Is A Machining Factory With More Than Ten Years Of CNC Processing Experience . It Has A Full Range Of Equipment, CNC Lathe/Milling/Grinding/Drilling/Processing. Partners With Precision Hardware Parts Processing Needs Are Welcome To Call Us For Quotes.

2. Introduction To Sheet Metal Sheet Metal Refers To The Technology Of Processing Uniform Thickness Sheet Metal. Sheet Metal Processing Is Essentially Different Hardware, Mainly Including Production Processes Such As Shearing, Punching, Folding, Welding Gluing. Hardware Naturally Includes Sheet Metal Various Sheet Metal Parts.

3. What Is Sheet Metal Processing?

Sheet Metal Processing Is A Key Technology That Sheet Metal Technicians Need To Master, It Is Also An Important Process For The Formation Of Sheet Metal Products. Sheet Metal Processing Includes Traditional Cutting, Punching, Bending Pressing Methods Process Parameters, Various Cold Stamping Die Structures Process Parameters, Various Equipment Working Principles Operation Methods, New Stamping Technologies New Processes. The Processing Of Metal Sheets For Parts Is Called Sheet Metal Processing.

1. The Separation Process Is To Separate The Stamping Parts The Blanks Along A Certain Contour Line During The Stamping Process. At The Same Time, The Quality Of The Separated Sections Of The Stamping Parts Must Also Meet Certain Requirements. These Requirements Are Selected By The Needs Of Early Customers.

2. The Forming Process Is To Make The Stamping Blank Undergo Plastic Deformation Without Damage Transform It Into The Required Product Shape, While Also Meeting The Requirements Of Standard Tolerances Other Aspects.

Precision Metal Processing Parts Process, Steps Classification

Precision Metal Processing

Precision Metal Processing Is To Process Raw Materials (Stainless Steel, Copper, Aluminum, Iron, Etc.) Into Various Parts According To Customer Drawings Samples Using Lathes, Milling Machines, Drilling Machines, Polishing Machines, Etc., Such As Screws, Motor Shafts, Model Car Parts, Fishing Gear Accessories, Speaker Product Shells, Mobile Power Supply Shells, Etc.

Precision Hardware Processing Process

The Process Of Precision Hardware Processing Is To Cut The Material According To The Production Needs. After Cutting, Some Small Accessories Such As Small Accessories Can Be Punched Then Cut  CNC Processed . This Is Very Common In The Production Of Eyeglass Accessories Auto Parts. For Containers, It Is To Weld After Cutting Punching, Then Sandblast Spray Oil, Then Assemble The Accessories Before Shipping. For Small Hardware Accessories, There Are Many Surface Treatments After Grinding, Electroplating Spraying. Then Weld Screw Assembly Packaging For Shipment.

Precision Metal Processing Operation Steps

1. All Employees Should Check Whether Their Clothing Meets The Work Requirements Before Entering The Work Station. Slippers, High Heels Clothing That Affects Safety Are Allowed. Those With Long Hair Should Wear Safety Helmets. Maintain The Correct Posture When Working Have Sufficient Energy To Cope With The Work. If You Feel Unwell, You Must Leave The Work Station Immediately Report To The Leader. You Must Concentrate When Operating, It Is Strictly Forbidden To Chat Cooperate With Each Other. Operators Should Operate In An Irritable Tired State To Avoid Accidents Ensure Safe Operation.

2. Before Working On The Machine, Check Whether The Moving Parts Are Filled With Lubricating Oil, Then Start Check Whether The Clutch Brake Are Normal, Run The Machine Tool Idle For 1-3 Minutes. It Is Strictly Forbidden To Operate The Machine When There Is A Fault.

3. When Replacing The Mold, First Turn Off The Power Supply. After The Punching Machine's Motion Part Stops Running, You Can Start Installing Debugging The Mold. After Installation Adjustment, Move The Flywheel By Hand To Test Punch Twice, Check Whether The Upper Lower Molds Are Symmetrical Reasonable, Whether The Screws Are Firm, Whether The Blank Holder Is In A Reasonable Position.

4. The Power Supply Can Only Be Turned On To Start The Machine After All Other Personnel Have Left The Machine Working Area Removed The Debris On The Workbench.

5. After The Machine Is Started, Only One Person Is Responsible For Transporting Materials Operating The Machine. Others Are Allowed To Press The Electric Switch Step On The Foot Switch, Put Their Hands Into The Working Area Of The Machine Touch The Moving Parts Of The Machine With Their Hands. When The Machine Is Working, It Is Forbidden To Put Your Hands Into The Working Area Of The Slider, It Is Strictly Forbidden To Take Put The Workpiece By Hand. When Taking Putting The Workpiece In The Die, Tools That Meet The Standards Must Be Used. If The Machine Makes Abnormal Sounds Malfunctions, Turn Off The Power Switch Immediately For Inspection.

6. When Leaving Get Off Work, You Should Turn Off Idle Power Supplies Tidy Up Finished Products, Leftover Materials, Sundries At Your Workstation To Ensure A Clean Safe Working Environment.

The Above Operating Procedures Must Be Observed Consciously. Do Operate In Violation Of Regulations. In Case Of Failure, Cooperate With Maintenance Personnel To Repair. In Case Of An Accident, Cut Off The Power Supply Immediately Keep Reporting On Site To The Factory Waiting For Processing. All Consequences Caused By Violation Of Operating Procedures Shall Be Borne By The Parties Involved.

Precision Hardware Parts Processing Classification

Precision Hardware Surface Processing Can Be Subdivided Into: Hardware Painting, Electroplating, Surface Polishing, Hardware Corrosion Processing, Etc. Huiwen Zhizao Is A Machining Factory With More Than Ten Years Of CNC Processing Experience. It Has Complete Equipment, CNC Turning/Milling/Grinding/Drilling/Processing. Partners With Parts Processing Needs Are Welcome To Call Us For Quotes.

Surface Processing Of Precision Hardware Parts :

1. Spray Painting: Hardware Factories Use Spray Painting When Producing Large Hardware Products. Spray Painting Can Prevent Hardware Rusting, Such As Daily Necessities, Electrical Appliance Casings, Handicrafts, Etc.

2. Electroplating: Electroplating Is Also The Most Common Processing Technology For Hardware Processing. Through Modern Technology, The Surface Of Hardware Is Electroplated To Ensure That The Product Will Become Moldy Rusty After Long-Term Use. Common Electroplating Processes Include: Screws, Stamping Parts, Battery Cells, Car Parts, Small Accessories, Etc.

3. Surface Polishing: Surface Polishing Is Generally Used In Daily Necessities. It Is Used To Process The Surface Burrs Of Hardware Products. For Example, We Produce A Comb, Which Is A Hardware Part Made By Stamping. The Edges Corners Of The Stamped Comb Are Very Sharp. We Need To Polish The Sharp Corners Into A Smooth Surface To Prevent It Causing Harm To The Human Body During Use.

Turning The Outer Cylindrical Surface Is The Basic Method Of Outer Cylindrical Surface Processing In Hardware Processing, The Equipment Used Is A Lathe. In General Machinery Factories, Lathes Account For About 40% Of The Total Number Of Machine Tools. Turning Is The Main Method For Rough Machining Semi-Finishing Of The Outer Cylindrical Surface Of Various Materials, It Is Also The Final Finishing Method For Various Materials That Are Suitable For Grinding.

When Producing Single Pieces In Small Batches, Turning Of The Outer Cylindrical Surface Is Generally Carried Out On Ordinary Lathes. In Mass Production, Multi-Tool Semi-Automatic Lathes Automatic Lathes Are Widely Used. Large Disc Parts Should Be Processed On Vertical Lathes. Large Long Shaft Parts Need To Be Processed On Heavy-Duty Horizontal Lathes. Huiwen Has The Ability To Participate With Customers The Engineering Development Of New Products Until The New Products Enter Formal Mass Production. We Can Improve The Processing Process For Customers In Order To Reduce Costs While Controlling Product Quality. We Have Our Own Factory With Many Advanced CNC Precision Processing Equipment. We Have An Engineering Quality Team With Rich Technical Management Experience To Guarantee Our Services Provide Customers With Refined First-Class Precision Parts Processing Products.

The Characteristics Of Turning The Outer Cylindrical Surface Are: 1. The Tool Is Simple, Easy To Manufacture, Sharpen Install; 2. The Cutting Process Is Stable, The Cutting Force Fluctuates Little, Which Is Conducive To The Use Of High Cutting Speed Improved Productivity; 3. The Machine Tool Has Good Versatility Can Process The Outer Circle, End Face, Inner Hole, Thread Chamfer In One Clamping. The Relative Position Accuracy Between The Surfaces Is Easy To Guarantee; 4. It Is Suitable For The Finishing Of Non-Ferrous Metal Parts.