Methods For Improving The Processing Efficiency Of Precision Parts For Non-Standard Equipment

Earlier, We Introduced To You The Main Advantages Of Precision Parts Processing . Today, Our Editor  Huiwen Intelligent Manufacturing Will Introduce To You Some Methods To Improve The Efficiency Of Precision Parts Processing:

In The Process Of Machining Non-Standard Equipment Parts, There Will Be Common Problems Such As Accelerated Tool Wear, Poor Surface Integrity, Difficulty In Chip Removal, Which Seriously Affect The Quality, Production Cycle Processing Cost Of Precision Parts Made Of Such Materials.

The Processing Of Non-Standard Equipment Parts Requires Ultra-Lubricated Processing Surfaces High Processing Precision, Which Requires The Tool To Have A High Standard Life. Whether The Tool Is Worn Out Will Be Based On Whether The Processing Surface Quality Has Reduced The Tolerance. The Standard Life Of Diamond Tools Is Very High, The Tool Wears Very Slowly During High-Speed Cutting. Therefore, During Ultra-Precision Cutting, The Cutting Speed Is Restricted By The Tool Life, Which Is Different The General Cutting Rules.

The Cutting Speed Selected For Non-Standard Equipment Parts Processing Practice Is Often Selected Based On The Dynamic Characteristics Of The Ultra-Precision Machine Tool Used The Dynamic Characteristics Of The Cutting System, That Is, The Speed With The Smallest Vibration Is Selected, Because At This Speed The Surface Roughness Is The Smallest The Processing Quality Is The Highest. Obtaining High-Quality Non-Standard Mechanical Processing Surface Is The Primary Issue In Non-Standard Equipment Parts Processing . Ultra-Precision Machine Tools With Good Quality, Especially Good Dynamic Characteristics Small Vibration Can Use High Cutting Speeds To Improve Processing Efficiency.

The Selection Of Processing Parameters For Non-Standard Equipment Parts Mainly Includes The Selection Of Cutting Tool Angle, Cutting Speed, Cutting Depth Feed Speed, Etc. Past Experience, We Know That If A Tool With A Larger Rake Angle Is Selected When Processing Plastic Materials, The Formation Of Built-Up Edge Can Be Effectively Suppressed. This Is Because When The Rake Angle Of The Tool Increases, The Cutting Force Decreases, The Cutting Deformation Is Small, The Contact Length Between The Tool The Chip Becomes Shorter, Which Reduces The Basis For The Formation Of Built-Up Edge.

What Dangers Should You Pay Attention To In CNC Precision Machining ?

First, The Probability Of Danger In The Actual Operation Of The Transmission Device Is Relatively High. The Transmission Of The Machine Tool Is Generally Composed Of Gear Parts, Transmission Chains Transmission Belts. If These Parts Are Designed With Full Consideration Of Safety, No Protective Layer Is Designed, The Rotating Parts Are Exposed, Then It Is Very Likely That The Worker's Hands Clothes Will Be Entangled In The Device, Causing Injuries.

Second, The Pressure Parts Of Pressure Machinery May Cause Danger. Common Punching Machines, Crushers, Molding Machines, Shearing Machines, Etc. Are All Pressure Machinery, Because Most Of These Equipment Need To Be Operated Manually. Human Operation Is Inevitable Due To Fatigue Emotional Fluctuations, Which Can Easily Cause Human Errors, So Injuries Are Also Very Likely To Occur.

Third, The Danger Machine Tools Is Also A Danger. Since Most Machine Tools Are High-Speed Cutting Machines, They Are Very Dangerous. Cutting Tools, Splashing, Collisions Caused By Improper Operator Standing Positions May All Lead To Personal Injury Accidents.

Huiwen Intelligent Manufacturing Has More Than 10 Years Of Experience In Mechanical Processing. The Team Was Established In 2010 Has Long Been Committed To The Processing Of High-Precision, High-Difficulty, Easy-To-Deform Metal Plastic Parts , Small Medium-Batch Production Of Light Alloy Composite Materials (Such As Aluminum Alloy, Carbon Fiber, Etc.) Parts,  Robot Parts Procurement Customization Services.