How Do Precision CNC Machining Manufacturers Install, Change Tools?

 Tool Magazines Are Very Important For CNC Processing Manufacturers . All Kinds Of Processing Are Completed By Tool Magazines. Tool Magazines Are Generally Divided Into Three Types: Disc Type, Bamboo Hat Type Chain Type. The Selection Of Tool Change Tool Magazine Of CNC Processing Manufacturers Can Determine The Number Of Tools Required According To The Process Analysis Results Of The Workpiece Being Processed. The Capacity Of The Tool Magazine Is Usually Determined By The Number Of Tools Required For A Part In One Clamping, Because When Changing To Another Part For Processing , The Precision CNC Processing Manufacturer's Tools Need To Be Rearranged , Otherwise The Tool Management Is Complicated Prone To Errors.

    The Five-Axis Machining Center Is A Very Popular Machine Tool At Present. It Is Mainly Used For Processing Small Parts In University Maker Studios, Scientific Research Institutions, University Teaching. Its Biggest Features Are High Cost Performance, Good Stability, Strong Reliability, High Processing Precision. CNC Machining Centers Can Process Some Flat, Curved, Variable-Angle Parts. The Biggest Disadvantage Of The Five-Axis Machining Centerthere Are Certain Restrictions On The Size Of The Processed Parts .

    According To Statistics, Precision CNC Processing Manufacturers Use Tool Magazines With About 20 Knives, Horizontal Machining Centers Use Tool Magazines With About 40 Knives. Of Course, It Should Be Determined Based On Actual Needs. For Machining Center Machines Used In Flexible Manufacturing Cells (FMC) Flexible Manufacturing Systems (FMS), The Tool Magazine Capacity Should Be Large, Even Equipped With Exchangeable Tool Magazines. Huiwen Zhizao Is A Machining Factory With More Than Ten Years Of CNC Processing Experience . It Has A Full Range Of Equipment, CNC Turning/Milling/Grinding/Drilling/Processing. Partners With Parts Processing Needs Are Welcome To Call Us For Quotes.

    The Steps Of Installing, Changing Selecting Tools In Precision CNC Machining Factories:

    It Is Very Simple For CNC Processing Manufacturers To Install Tools. Just Record The Type, Purpose Corresponding Tool Holder Number Of The Installed Tool, Then Any Tool Holder In The Tool Magazine To Install The Tool.

     There Are Three Situations When Changing The Tool:

     1. The Tool On The Spindle Of The CNC Machining Center Is An Optional Tool Holder, The Tool To Be Replaced Is A Fixed Tool Holder

Steps: Tool Magazine → Tool → Go To Tool Change Position → Robot Takes Out Tool → Install Into Spindle, The Tool Taken Out Spindle Is Sent To The Nearest Empty Tool Position.

     2. The Tool On The Spindle Of A Small CNC Machining Center Is Placed In A Fixed Tool Holder, The Tool To Be Replaced Is An Optional Fixed Tool Holder

Tool Changing Steps: Tool Magazine → Tool → Go To Tool Changing Position → Robot Takes Out Tool → Installs Into Spindle. When The Tool Taken Out Spindle Is Sent Into Tool Magazine, The Tool Magazine Must Be Rotated To The Position For Receiving Tool In Advance.

     3. The Tool On The Spindle The Tool To Be Replaced Are All Optional Tool Holders

The Tool Changing Steps Are As Above. Install The Tool Removed The Spindle Into The Tool Holder Of The Tool To Be Replaced.

     There Are Also Three Ways For CNC Machining Center Manufacturers To Tools:

     1. The Tools In Sequence. Install The Tools In The Tool Holder According To The Order In Which They Will Be Used. Them One By One In Sequence Put Them Back To Their Original Positions After Use.

     2. A Tool At Will, Encode The Tool Holder, Place The Corresponding Tool In The Designated Tool Holder. When Programming, Use Address T To Mark The Tool Holder Code The Tool Is Located.

     3. Memory Tool Selection. The Tool Number, Tool Storage Location Tool Holder Number Are All Recorded In The Memory Of The Machining Center. When The Tool Storage Address Changes, The Machining Center Memory Also Changes Accordingly. The Tool Magazine Of The Small Machining Center Is Equipped With A Position Detection Device, So That The Tool Can Be Taken Out Returned At Will.

     The Shenzhen Huiwen Intelligent Manufacturing Technology Co., Ltd. Team Was Established In 2010 Is Located On The 1st Floor Of Building F3, Tianyou Maker Industrial Park, Lixinhu, Fuyong, Bao'an District, Shenzhen. It Has Long Been Committed To The Processing Of High-Precision, High-Difficulty, Easy-To-Deform Metal Plastic Parts , Small Medium-Batch Production Of Lightweight Alloy Composite Materials (Such As Aviation Aluminum, Magnesium Alloy , Carbon Fiber, Etc.) Parts,  Procurement Customization Of Robot Parts .