A Five-Axis Machining Plant Can Process 28 Parts At A Time! What Is The Difference Between 5-Axis 3-Axis Machining?

We Often Mention 3-Axis, 3+2-Axis, 5-Axis Other Machining Solutions. What Are The Differences Between Them? Huiwen Will Introduce Them To You First:

1. Differences Between 3-Axis, 3-Axis, 3+2-Axis, 5-Axis Machining

1. 3-Axis Parts CNC Processing Method:

3-Axis Machining Is Performed By Linear Feed Axes X, Y, Z. Machining Characteristics: The Direction Of The Cutting Tool Remains Unchanged Along The Entire Cutting Path. The Cutting State Of The Tool Tip Cannot Be Perfect In Real Time.

2. 3+2 Axis Parts CNC Processing Method

  The Two Rotary Axes First Fix The Cutting Tool In An Inclined Position, Which Is Then Processed By The Feed Axes X, Y Z. This Type Of Machine Is Also Called A Positioning Five-Axis Machine Can Be Programmed Using The Siemens CYCLE800 Function. CYCLE800 Is A Static Plane Transformation That Can Define A Rotating Working Plane In Space Through 3+2 Axis Machine Processing (Such As A Swivel Head Rotary Table). In This Working Plane, 2D 3D Machining Operations Can Be Programmed.

Processing Characteristics: The Rotary Axis Always Rotates To The Position The Processing Plane Is Perpendicular To The Tool Axis For Processing, The Processing Plane Remains Fixed During Processing. Huiwen Zhizao Is A Machining Factory With More Than Ten Years Of CNC Processing Experience . It Has A Full Range Of Equipment, CNC Lathe/Milling/Grinding/Drilling/Processing. Partners With Parts Processing Needs Are Welcome To Call Us For Quotation.

3. 5-Axis Parts CNC Processing Method

五轴加工厂由进给轴X、Y、Z及绕X、Y、Z的旋转轴A、B、C中任意5个轴的线性插补运动。西门子的运动转换指令TRAORI能很好的支持5轴转换。

  加工特点：在沿着整个路径运动过程中可对刀具方向进行优化，同时进行刀具直线运动。这样，在整个路径上都可保持最 佳切削状态。

二、五轴加工厂同时加工28个零件

  那五轴机器的优势如何体现呢，这里分享一个哈斯UMC-750P机床同时加工28个零件的例子。通过转台与夹具的设计，以及在五轴加工程序中将零件的三个加工面合并在一个加工程序，实现减少循环时间的目的。

  转台可以通过精准的定位，扩大原本的加工空间。经过精心设计的夹具，不仅能提高加工的效率，而且还能减少机器的闲置，操作人员也能从中抽出身来。

  比如加工下图这样的零件的前三个面，五轴加工厂如果使用虎钳的夹持方式，每个零件总共需要264秒（装夹时间不计）。

  通过设计更紧凑的夹具，充分利用转台提供的加工空间，能够有机会一次加工28个零件。

  在夹具的制作上，选用一个尺寸为114mm*114mm*550mm的铝合金作为基体，选用定位销作为定位，选用占用加工空间更小的压紧夹具，以便更快的装夹。

  再铣平基体的四个面，为每个零件加工一个定位销孔，2个用来避空锁紧夹具的槽，以及2个用来锁紧的螺纹孔，这就是所有的制作步骤。

  夹具的整套组成包括：28个定位销、56个定位锁紧块（可重复利用）、56个螺丝、扳手。这样的夹具设计，能将原本的加工时间264秒缩短到202秒（装夹时间不计）。这意味着加工时间已经减少了23.5%

  Moreover, Since The Machining Program Has Combined The Three Machining Surfaces Of The Part Into One Machining Program, The Cycle Time Of A Single Program Becomes 95 Minutes. During This Period, The Five-Axis Machining Plant Machine Has Been Processing Without Waiting For The Operator's Frequent Clamping, Which Will Greatly Reduce The Operator's Labor Intensity. The Shenzhen Huiwen Intelligent Manufacturing Technology Co., Ltd. Team Was Established In 2010 Is Located On The 1st Floor Of Building F3, Tianyou Maker Industrial Park, Lixinhu, Fuyong, Bao'an District, Shenzhen. It Has Long Been Committed To The Processing Of High-Precision, High-Difficulty, Easy-To-Deform Metal Plastic Parts , Small Medium-Volume Production Manufacturing Of Light Alloy Composite Materials (Such As Aluminum Alloy, Carbon Fiber, Etc.),  Robot Parts Procurement Customization Services.