Precision Machining Manufacturer Huiwen Briefly Analyzes The Secrets Of Fast/Medium/Slow Wire Cutting

Good Materials + Good Technology + Good Machine Tools = Awesome! Today, Huiwen Will Share With You Why The Videos On The Internet Are So Precise. Some People May Say That It Is Nothing Special, We Can Also Make It, It Is Just Slow Wire Processing , The Inside Outside Are Cut Separately. The Accuracy Is 0.002mm-0.003mm. Some People Also Say That This Actually Requires Very High Precision Requires Very Good Technology To Process It.

So, What Is This Principle? Today, A Precision Machining Manufacturer Will Explain The Tricks Of Fast/Medium/Slow Wire Cutting.

Wire Cutting Is A Type Of Wire Cutting, Which Uses Electric Spark Cutting To Erode. Wire Cutting Is Divided Into Fast Wire Cutting, Medium Wire Cutting Slow Wire Cutting!

1) Precision Machining Manufacturer Fast Wire: Used For Reciprocating, Fast Processing Speed, Low Precision. Fast Wire Uses Molybdenum Wire, Which Is Wear-Resistant Has Good Conductivity.

2) Wire Cutting In Precision Machining Manufacturers: Between Fast Wire Cutting Slow Wire Cutting, It Has Slow Processing Speed High Precision, But Can Be Used Reciprocatingly. It Also Uses Molybdenum Wire. However, Neither Of These Two Methods Can Meet The Precision Requirements Of The Above Workpieces.

3) Precision Machining Manufacturer Slow Wire Cutting: Copper Wire Is Used As Electrode, The Processing Speed Is Slow, The Precision Is Extremely High, Which Can Reach 0.001mm Level.

Why Do Precision Machining Manufacturers Have High Precision?

1. The Wire Moves In One Direction Is Discarded Once It Passes Through. The Wire Electrode Itself Always Maintains High Precision!

2. The Wire Walking Is Very Slow There Is Almost No Shaking!

3. The Entire Workpiece Is Completely Immersed In Deionized Water, There Will Be No Processing Oxidation!

No Wonder Wire-Cut Processing Can Achieve Such High Precision, But The Cost Is Also Quite High!

Some Netizens Asked: The Precision Of Wire Walking Is 0.001mm? The Thinnest Diameter Of Copper Wire I Have Seen Is 0.08mm?

The Workpiece Is Certainly Manufactured In One Go, It Is Processed Separately Then Assembled Again.

Advantages Of Fast Wire Processing Technology

As The Name Implies, The High-Speed Wire Cutting Process Is Named Because The Electrode Wire Is Running At High Speed During The Cutting Process. The High-Speed Wire Cutting Machine Tool Is An Original Electric Machining Machine Tool In My Country. After Decades Of Continuous Improvement Development, It Has Become An Important Processing Method In The Manufacturing Industry. Precision Processing Manufacturers Can Meet The Requirements Of Medium Low-End Mold Processing Other Complex Parts Manufacturing, Occupy A Considerable Weight In The Medium Low-End Market.

Advantages Of Medium Wire Processing Technology

Medium-Speed Wire Cut Electrical Discharge Machining (MS-WEDM) Belongs To The Category Of Reciprocating High-Speed Wire Cut Electrical Discharge Machine Tools. It Realizes Multiple Cutting Functions On High-Speed Reciprocating Wire Cut Electrical Discharge Machine Tools Is Commonly Known As "Medium-Speed Wire Cut". The So-Called Medium-Speed Wire Cutting Does Mean That The Wire Speed Is Between High Speed Low Speed, But A Compound Wire Cut Electrical Discharge Machine Tool, That Is, The Wire Cutting Principle Is To Use High-Speed (8-12m/S) Wire Cutting During Rough Machining Low-Speed (1-3m/S) Wire Cutting During Fine Machining. In This Way, The Work Is Relatively Stable The Jitter Is Small. In Addition, The Error Caused By Material Deformation Molybdenum Wire Loss Is Reduced Through Multiple Cutting, So That The Processing Quality Is Relatively Improved, The Processing Quality Can Be Between High-Speed Wire Cutting Machine Low-Speed Wire Cutting Machine. Therefore, The "Medium-Speed Wire Cutting" Referred To By Users Of Precision Machining Manufacturers Is Actually That The Reciprocating Wire Cut Electrical Discharge Machine Has Borrowed Some Processing Technology Of Low-Speed Wire Cutting Machine, Realized Stripe-Free Cutting Multiple Cutting.

Advantages Of Slow Wire Processing Technology

With The Continuous Improvement Of The Manufacturing Accuracy Surface Quality Requirements Of Precision, Complex Long-Life Stamping Dies, The Fast-Wire Processing Technology Can No Longer Meet The Manufacturing Requirements Of Precision Molds. This Situation Has Promoted The Rapid Development Of Slow-Wire Processing Technology. Its Various Process Indicators Have Reached A Very High Level Are Irreplaceable By Other Processing Technologies.

Summarize

Precision Processing Manufacturers Have A Stronger Demand For Product Diversification, The Proportion Of Multi-Variety, Small Medium-Sized Batch Production Has Increased Significantly. The Use Of Traditional Ordinary Processing Equipment For Medium-Speed Wire Processing Has Been Difficult To Adapt To The High-Efficiency, High-Quality, Diversified Processing Requirements. However, Medium-Speed Wire Processing Has The Characteristics Of Simple Structure, Low Cost, Low Consumption, So It Also Has Its Survival Space. Compared With The Fast-Speed Wire Processing Machine Tools, The Slow-Speed Wire Processing Machine Tools Of Precision Processing Manufacturers Have Very Obvious Advantages In Processing Efficiency, Precision, Surface Quality, Etc. Although The Price Of Slow-Speed Wire Processing Machine Tools Is Relatively Expensive, With The Rapid Development Of The Manufacturing Industry, It Will Be Increasingly Used In Various Processing Fields.